Intelligent Baghouse
Management

FilterSense is #1 choice of experienced end users and OEMs

Engineers and plant personnel that have used alternative products know that there is a difference.  They trust FilterSense product specifications, quality, and performance. They value FilterSense advanced technology, beneficial product features, expertise for large projects, and proactive support.

Particulate monitors include simple lower-cost detectors to high-performance measuring instruments. Controls include basic and diagnostic controllers to comprehensive large-scale control systems.

Particulate filtration systems, such as baghouses and cartridge dust collectors, and baghouse filter control systems are critical for industrial productivity and process control.

They are equally important for employee health, plant safety, and compliance with EPA and OSHA regulations.

Proven Results – FilterSense has thousands of proven installations in virtually every application and industry around the world. While FilterSense is the leader in fabric filter applications, their particulate monitors are applicable to many cyclone, powder flow, electrostatic precipitator, and mist eliminator applications.

How FilterSense will Benefit you?

Process Control & Optimization                 

  • Control DP, airflow, production and ventillation

  • Analyze performance and diagnose problems

  • Optimize filter cake and filtration efficiency

  • Minimize compressed air and energy use

  • Prevent loss of valuable powders

Engineering & Support          

  • Assess OEM filter life and performance warranty
  • Keep internal resources focused on core operations
  • Take advantage of turn-key, proven solutions
  • Solve challenges with industry experts
  • Prevent loss of valuable powders

Operating & Maintenance Costs

  • Eliminate manual inspections
  • Prevent costly unforeseen downtime
  • Avoid emission damage (cars, structure, homes) Extend filter life and lower replacement costs Protect downstream equipment
  • (blowers, vacuum pumps, HEPAs, turbines, oxidizers)

EPA, Health & Safety (OSHA/NFPA)

  • Prevent out-of-compliance, avoid fines, shutdowns, and lawsuits

  • Reduce personnel exposure to confinedspaces, hazardous particulate, and gases

  • Ensure  hazardous  dust  pickup,  prevent dust accumulation

  • Be socially responsible and adhere to corporate environmental ethics and policies such as ISO 14000

Industries We Serve

Air Pollution Control

Cement

Metals

Power/Utility

Incinerator

Foundries

Smelting

Powder process / handling

Powder Processing

Chemicals & Plastics

Food & Dairy

Mineral / Mining

Pharmaceuticals

General Manufacturing

Metal Casting

Paper

Dry recycling

Food & Dairy Industry: preferred supplier

FilterSense’s extensive experience with the food and dairy industry includes powdered milk, grain processing, and all types of dry food production plants. FilterSense has become the preferred supplier of particulate monitors due to the fact that DynaCHARGE™ charge sensing technology is immune to sensor fouling caused by the presence of moisture, which causes measurement errors with opacity monitors and traditional triboelectric products.

Tight margins in the food industry demand process efficiency. FilterSense B-PAC Controls and FilterWare software deliver costs savings through reduced compressed air consumption, minimized emergency downtime, increased productivity, and fabric filter consumables management.

Pharmaceutical: maximise product recovery

FilterSense particulate monitors are virtually an industry standard device for integral fluid-bed fabric filter systems in the pharmaceutical industry. These monitors provide critical real-time filter efficiency monitoring and early warning leak detection to maximise product recovery of high-value powders and to provide essential protection against biohazard emissions.

High Quality Solutions

Particulate monitors include simple lower-cost detectors to high-performance measuring instruments. Controls include basic and diagnostic controllers to comprehensive large-scale control systems.

B-PAC TM™ Controls

Baghouse Performance Analysis & Control

Intellipulse

Ensure consistent airflow to maintain
production, ventilation, and dust recovery and Easily Maintain the optimum filter cake with a differential pressure within 0.1 InWC with minimum pulsing that will extend the life of your filter bags and make savings reducing compressed air useage by up to 40%.

BPAC

Having have full control of your baghouse with inputs from a wide range of sensors such as DP, solenoid valves header tanks level switches etc., enables you to prevent emission failures with early warning and improve your processes and prevent unscheduled downtime from filter failure.

B-PAC ACTIONABLE DIAGNOSTICS

Configurable for All Sizes & Types of  Filters

Locate filter leaks (by row) weeks before visible emission

Detect/locate open and shorted solenoids that

lead to plugged filters and cascading failures.

Detect and locate ruptured, frozen, and lazy pulse diaphragms

One rupture can cost €1,000/week in compressed air and cause filters to blind

Eliminate other problems caused by air loss

MICS™ PLATFORM

FilterSense’s MICS™ platform (pronounced “mix”) is a Modular Instrumentation and Control System that offers a choice of processing power and display, a wide range of technology and functionality features (such as SD card support), modular I/O, and selection of fieldbus (all major protocols). MICS™ provides easy expansion, reduced spares, and simplified service.

At the core of MICS is a CANbus architechture and slice-style DIN rail modules (no backplane). CANbus provides reliable high speed communications while, mechancially, the modules provide protection of electronics and easy in/easy out installation

Contact Us

PCP House, Ballymore Eustace , Co. Kildare W91W275

+353 45 863220

dust@pcpgroup.ie